The diaphragm below was produced recently, our customer said,
“For a manufacturer of aerospace environmental and ecological control systems, Metflex produces a highly critical valve diaphragm manufactured from FDA compliant nitrile rubber, reinforced with their proprietary disbursed fibre technology (DFT). The fibre reinforcement ensures stability and consistent functional performance over the required range of temperature and pressure conditions, whilst providing greater sensitivity and improved sealing performance than typically possible with alternative fabric reinforced materials. The application also requires very tight dimensional tolerances, with thickness being controlled to less than the ISO 3302-1 Class M1 allowance. The diaphragm is suitable for use in aqueous environments and is unaffected by normal cleaning, disinfectant, and deodorant products. It also functions reliably after repeated freeze-thaw cycles such as may be encountered in aircraft operation.”
Our precision moulded products are supplied worldwide, our leading position in this market is due to our bespoke service and quality products. We produce a large range of approved materials to suit the industry. Metflex are able to offer a complete service, incorporating material development, concept planning, full project management, design, manufacture and tool trialling. This suite of services ensures our customers receive rubber grommets that are the most suitable for their applications.
Full mixing facilities for the compounding of various rubber formulations including Nitrile, Natural, EPDM, Butyl and Neoprene. Fully equipped laboratory for compound testing and material development. Quality assurance and control throughout all stages of manufacture. Technical capabilities include:
- Precision Rubber Components including Rubber Aerospace Diaphragms
- Rubber to metal bonding
- Large block mouldings of up to 30Kg shot weight
- Ultra-thin section parts including diaphragms from 0.15mm thick
- Coated fabrics, fibre insertion and fibre dispersion technologies
Our material and technical capabilities are matched by our in-house and overseas manufacturing facilities, which include injection, compression and transfer and flashless/waste less moulding capabilities. In addition we also extrude, form and cut rubber to our customers’ requirements.
If you have a similar requirement or would like to learn more about our capabilities, please call 01254 884 171 or email us.